Indian market is a very special market, people usually follow low price, low price. They even don’t care much about the quality, and tell honestly, we only need the adhesive can bond, we don’t have special request on others. But some customer still buy our adhesive even our price is not low. Those people have right business mind, they think quality is the most important, not price. If you want to make long-term business, you have to focus on quality, not price. We hope more and more customers can build this mind and choose good quality products not low price products.
1088# is two components water based adhesive. It’s mainly used for bonding PU foam, fabric, fiber and so on, which is for industries like bedding and furniture. Good for your employees and our environment, because that's a safe, non-hazardous alternative .
Competing products such as natural latex adhesives are cheaper ,but they have the following shortcomings:
1.Cannot bond immediately.
2.Reduce the production efficiency,
3.The bond line out of flatness,
4.Heavy odor
Autumn is coming, static precaution should be concerned by more and more
enterprise. Hereby suggest you:
1.Workshop well ventilated, lessen the volatile air which is flammable.
2.Keep proper humidity by wetting the workshop floor frequently or place an air-wettening machine.
3.Cotton clothes are required for the operators.
4.Free the body static every 30 minutes for the operators.
5.Carry and stack carefully and lightly to avoid of static.
6.When doing the last procedure of bonding the sponge or spring bag, pls do not cover them ass over at one time, but let the flammable air volatiled.
7.It is strongly suggested to avoid of impacting or hitting. Bonding from one side to another side to volatile the solvent of glue.
8.Fireproof material or fireproof glue is preferable to avoid of static.
9.Enough fire extinguishers should be available in the workshop.10.Train the workers on how to fight fire regularly.
Taiqiang offer Pocket Spring assembly Hot Melt Adhesive for fast setting and non-dripping and is suitable to use in various equipment for different production line. The hot melt adhesive possesses good hardness and can prevent glue from crack during the winter. Taiqiang’s hot melt adhesive for pocket spring has been performed at its highest quality and being recognized by prestigious manufactures around the globe.
How to work with them.
In the production of upholstered furniture glue is used to interconnect the foam, and the foam with wood, plastic, leather and natural leather, upholstery fabric. When assembling mattresses, besides foam, glue Coir, latex foam, wool, felt and non-woven different.
Basic requirements for the furniture glue - good starting the adhesion, elasticity of the adhesive joint, its durability and strength. Clay should not "crystallize" and "scatter" from the effects of high temperatures (for example, if the battery is near the central heating).
As a rule, in the manufacture of upholstered furniture used contact adhesives. Contact adhesive consists of two basic components: volatile solvent (acetone, hexane, cyclohexane, light hydrocarbons, dichloroethane, etc.) and synthetic rubber (usually styrene-butadiene-styrene (SBS) or a synthetic polymer). After application, the solvent evaporates quickly, the polymer solidifies, providing a firm connection. In the adhesive and other components are added, for example, a resin or rosin to improve tackiness, which influences the adhesion to the home.
Each brand of glue has specific characteristics that define its identity. The main ones are: the dry residue, viscosity, open time.
Let us examine each in more detail.
The dry residue:
Contact glue hardens, evaporates the solvent and decreases in volume. The mass of the remaining material, expressed as a percentage of the original called solids. The greater the dry residue, the lower solvent content. For example, when the dry residue of 40% of the adhesive comprises 60% solvent. For the production of upholstered furniture used adhesive stamps with values of dry residue of 25 to 65%. One of the features of the contact adhesive is a smell that attach adhesive solvents. The higher the dry matter, the less adhesive of the solvent, and the less the smell in the gluing. In the countries of EEC production work on major brands of glue with high solids, due to the environmental requirements. In Europe, the law established the upper limit of the emission of solvents into the atmosphere.
Viscosity.:
The viscosity is proportional to dryness. This characteristic is important when selecting the diameter of the nozzle of the gun for spraying. Highly viscous adhesives require special equipment.
Open time.:
Open time - a time interval during which the exposed layer of adhesive applied to the surface retains the ability to stick together. Open time in contact adhesives may be from 30 seconds to several hours. With 2-sided adhesive application open time increases. In the selection of the adhesive must be considered this characteristic depending on the production technology adopted.
1.Workshop well ventilated,lessen the volatile air which is flammable.
2.Keep proper humidity by wetting the workshop floor frequently or place an air-wettening machine.(Static does't occur when humidity at 78% and temp at 23°C±3.
3.Cotton clothes are required for the operators.
4.Free the body static every 30 minutes for the operators.
5.Carry and stack carefully to avoid of static.
6.When doing the last procedure of bonding the sponge or spring bag,please do
not cover them all over at one time,but let the flammable air volatiled.
7.It is strongly suggested to avoid of impacting or hitting.Bonding from one side to another side to volatile the solvent of glue.
8.Fireproof material or fireproof glue is preferable to avoid of static.
9.Enough fire extinguishers should be available in the workshops.
10.Train the workers on how to fight fire regularly.
Viscosity:
Viscosity means the glue resistance the glue meets when it is sprayed out,whose unit is cps/25°C which signifies the viscosity in 25°C.
Spray or scratch:
It means that the glue or adhesive should be sprayed or scratched the glue on the bonding area uniformly,without cumuli or scarcity.Please make sure the bonding area is free of dust,water,oil etc,which will probablely lead to the failure of bonding.
Bond:
bonding should be carried out within the viscosity continuing time,and one attempt is preferable.Proper pressure is needed when bond.
Press:
Proper pressure promotes the glue performance.Greater pressure,better performance.Pressure should be added uniformly.
Solids:
Itmeans the solid contained in every unit of glue,namely solute/(solid+solvent)乘以100%.
Initial viscosity:
It is the viscosity after spraying and pressing to bond,which is largely depending on the speed of riming.
The more speedy,the stronger.
After-visicosity:
This is the viscosity some time after bondind.After-viscosity signifies the quakity and aging-resistance of glue or adhesive,Adhesive from TQ persues after-visicosity.
Heat-resistance:
Namely the ability to sustain the original form and anti-softness.The heat-resistance differs from different formulas.Spray glue 730K is a good choice for the materials that should suffer high temperature.
Airing time:
It is the time that the solvent needs to ventilate after spray,which should be prolonged if the temperature is low or the humidity is high.When the glue coat does not stick to your fingures after you touch it,the airing time is proper.